Hello folks ! I never knew that overdriving double balanced mixers can actually reduce their very purpose of carrier suppression . I found this out while watching a video on microwave mixers . This problem was plaguing my Bitx40 , one of the reasons why I didn't put a linear stage on it and come on air . Instead of using its own LC VFO , I use a DDS VFO external to the Bitx40 . It had stupendous amount of carrier in its output . Trying to figure out the cause , I changed the diodes , rewound the transformers , but nothing worked out . However reducing the drive level alleviated the problem . After doing a few simulations of this in TINA-TI and obtaining the results , I did the same with the actual Bitx40 PCB . The CRO output looks much better now compared to the previous cases . The tests on a receiver too is encouraging as I can hear my sound as an SSB signal in it . Needless to say , the BFO stage has to be tuned to match the crystal filter's range to ensure best operation ...